CNC Machine Tools Success Stories

At the Sharpe end of large scale machining

Queensland based Sharpe Engineering have invested in a Mazak Integrex e-1850V/12, one of the largest multi-tasking machines available from Mazak.

Setting a new benchmark for large scale manufacturing

The Mazak Integrex e-1850V/12 multi-tasking machine, combines full 5-axis machining, vertical turning operations and pallet-changing capabilities to productively process large, highly complex parts from a variety of workpiece materials.

Because the machine is able to perform milling, turning, boring and drilling operations in single setups, Sharpe Engineering can reduce the inaccuracies that occur when moving heavy parts across multiple workstations, eliminate work-in-process inventory and boost overall throughput.

The Mazak Integrex e-1850V/12 comes with a two-pallet changer that provides unattended operations and off-cycle part setup. This simple, efficient form of automation allows Sharpe Engineering to load, unload and inspect parts on one pallet while the machine works on the other undisturbed.

The Mazak Integrex e-1850V/12 marks a significant step forward for Sharpe Engineering as the company continues to push the boundaries of advanced manufacturing and innovation.

The Mazak Integrex e-1850V/12 is capable of machining massive, complex components up to 2.35 metres in diameter and 1.8 metres in height

With 5-axis capabilities, the Mazak Integrex E-1850 V/12 enables the machining of intricate geometries with exceptional precision, setting a new benchmark for large scale manufacturing. This machine is a key part of Sharpe’s growth strategy and was selected to meet the company’s operational demands.

The sheer size and versatility of the Mazak Integrex e-1850 V/12 make it a transformative addition for Sharpe Engineering, enabling the manufacturer to take on projects that were previously beyond their capabilities, supporting critical industries such as Oil and Gas, Mining, Defence, Aerospace, and Rail. By machining large, high-tolerance components vital to these sectors, the machine helps reduce reliance on imports and delivers sustainable solutions for both domestic and international markets.

This investment reflects Sharpe’s commitment to safety, quality, continuous improvement, and employee development. By leveraging the capabilities of the Mazak Integrex e-1850 V/12, Sharpe are not only enhancing their production capacity but also creating opportunities to upskill their workforce, ensuring they are equipped to meet the demands of advanced manufacturing. In addition, it is set to generate highly skilled jobs across Brisbane and Sharpe’s rural operations in Roma, further strengthening Queensland’s role as a leader in advanced manufacturing.

Take a look at the Mazak Integrex e-1850V/12 specifications.

Sharpe Engineering Mazak Integrex e 1850V 12 b

 

Sharpe Engineering Mazak Integrex e 1850V 12 c

Sharpe Engineering Mazak Integrex e 1850V 12 d

 

Sharpe Engineering Mazak Integrex e 1850V 12 h

Sharpe Engineering Mazak Integrex e 1850V 12 i

 

Sharpe Engineering Mazak Integrex e 1850V 12 j

Sharpe Engineering Mazak Integrex e 1850V 12 k