Process integration with the Mazak Integrex i-250H S multi-tasking machine, which combines the functions of a CNC turning and a machining center, enabling highly accurate machining and high productivity.
Application: DONE IN ONE machining of a valve | Material: SUS303
The process of machining a valve in one machine.
DONE IN ONE machining refers to Mazak's multi-tasking machine concept, where a single machine can complete all machining operations on a part, from raw material to finished product, in one setup.
Instead of transferring parts between multiple machines for different operations, a Mazak DONE IN ONE machine completes all processes in a single setup.
This is made possible by combining turning, milling, drilling, tapping, and other processes into one machine.
By minimising setups and handling, DONE IN ONE machines reduce the potential for errors and improve overall part accuracy.
Fewer machines, fixtures, and tooling are needed, leading to lower production costs and shorter lead times.
Faster processing times and reduced material handling contribute to higher output and improved productivity.
The entire process can be automated, from multi-face machining with B-axis indexing, drilling, helical threading, finishing and even unloading the finished workpiece.
The Mazak Integrex i-250H S multi-tasking machine
The Mazak Integrex i-250H S multi-tasking center delivers the highest level of single-setup part-production versatility of a high-powered turning center and full-function machining center combined. This machine configuration has a second turning spindle (S) for DONE IN ONE machining, minimising fixtures, tools, handling and non-cut time.
Furthermore, the machine enclosure, tool magazine and auto jaw changer have all been optimised for automation.
The Mazak Integrex i-250H S is equipped with Mazak’s MAZATROL SmoothAi CNC, the next generation of SMOOTH TECHNOLOGY.
In addition to the conversational programming power, the MAZATROL SmoothAi control leverages the power of artificial intelligence and machine learning algorithms to power innovative tools like SMOOTH Ai Spindle, SMOOTH CAM Ai, MAZATROL TWINS and more.
Take a look at the Mazak Integrex i-250H S specifications.