CNC Machine Tools News

Machining an anchor brake on a Mazak Integrex e-1250V/8S AG

Mazak Integrex e-1250V/8S AG machining demonstration. The integration of a Mazak Integrex multi-tasking machine with gear cutting and gear measurement provides high accuracy gear cutting and reduced in-process time.

Application : anchor brake   |   Material : 1045   |   Size : Φ1,020 mm (40.16") x 488 mm (19.21")

Mazak Integrex e-1250V/8S AG Description:

The Mazak Integrex e-1250V/8S AG HYBRID Multi-Tasking machine combines full 5-axis machining and heavy-duty turning operations for productive processing of large, highly complex parts, such as jet engine casings and gearboxes, from titanium, aluminium and steel. The machine also includes the HYBRID AUTO GEAR (AG) package with a full range of SMOOTH TECHNOLOGY solutions for DONE IN ONE gear production.

Reduce inaccuracies that can occur when moving heavy parts across multiple workstations and eliminate work-in-process inventory with this machine’s ability to perform milling, turning, boring and drilling operations in single setups. Additionally, the machine’s direct-drive table eliminates backlash for smoother, high-precision rotation in heavy-duty cutting operations.

High-speed and high-torque milling spindle specifications are available to meet the various demands of individual application requirements in industries such as aerospace, heavy construction and energy.

Mazak Integrex e-1250V/8S AG Characteristics:
  • Produces datum features, chamfers, edges and other part features in a single setup
  • SMOOTH Gear Cutting software package with SMOOTH Gear Skiving, SMOOTH Gear Hobbing and SMOOTH Gear Milling for producing external and internal spur, helical and spline-type gears
  • SMOOTH Gear Check Plus for in-machine measuring
  • Part size range up to 1,500mm (59.06") in diameter and 1,655mm (65.16") high
  • Direct-drive table eliminates backlash for high accuracy machining
  • Spindle selection addresses various metal removal requirements
  • Tilting B-axis allows for full 5-axis machining
  • Tool storage capacities from 42 to 162 tools offer high flexibility
  • Tool magazine located near CNC for quick visual tooling checks