CNC Machine Tools News

Mazak Integrex i-500 machining demonstration

Gear shaft processing on a Mazak Integrex i-500 multi-tasking machine.

Application: Gear shaft    |    Material : C45    |    Size: Φ250×1500 mm (Φ9.84×59.06”)


The Mazak Integrex i-500 advanced multi-tasking machine is the largest machine in the Mazak Integrex i series for efficient processing of medium to large complex parts.

The Mazak Integrex i-500 features a high-output, high-torque main spindle and a compact milling spindle that combine the capabilities of a high-powered turning center and with that of a full-function machining center to produce parts in single setups.

This machine configuration works to minimize fixtures, setups, tools, handling and non-cut time. Additionally, the machine brings dramatic reductions in lead-time and improves part accuracy through the elimination of multiple setups.

With full 5-axis capability, the machine easily processes fully prismatic parts from solid blocks or castings (chucked or bar fed) as well as round and/or highly contoured parts.

Machine Characteristics
  • Wide range of specifications available for the main spindle, and milling spindle that makes it possible to meet the production requirements of a wide variety of industries
  • Main spindle chuck size: 10" through-hole chuck / 12", 15", 18" through-hole chuck (Option) 
  • Fully Programmable NC tailstock
  • Full C-axis contouring (.0001-degree minimum index)
  • High Accuracy, B-axis roller gear cam
  • Available mill spindle connections (KM4X /KM63/ CAPTO C6 or C8 / HSK A63 or A100)
  • Mill spindle speeds 10,000, 12,000, 20,000 RPMs / compact or high torque designs
  • 36-tool ATC standard (HSK A63)  – 72 or 110 tool options available
  • Programmable steady rest available up to 16.1 in /410 mm dia. Max
  • Multiple bed lengths to meet your application requirements
  • Factory Design for floor mounted or overhead automation