Mazak UD-400/5X

High speed, high accuracy 5-axis machining center for micro precision machining

• Vibration is minimized during high speed operation by the rigid base and column and their high damping capability
• The symmetrical design of the double column construction minimizes heat displacement
• High speed 45000rpm spindle for higher productivity
• The high speed main spindle motor with its integral spindle/motor design the direct drive motors used for the rotary axes do not use any gears or belts for the drive systems to minimize vibration and to realize high speed response
• The spindle and ball screw core cooling systems minimize heat generation during operation and the thermal shield accurately and automatically compensates for changes in the room temperature

Machine Specifications

High precision machining of components such as those found in the aerospace industry Simultaneous 5-axis horizontal machining center

• Thanks to the exceptional design rigidity, cycle times are significantly shortened
• Center trough - Smoothly disposes large amount of machined chips
• Spindle specifications available to meet a wide variety of production requirements - from the standard to the optional high speed, high output specification
• Continuous stable machining accuracy is ensured by ball screw core cooling, spindle temperature control and the covering of the machine base
• Design focus on ergonomics provides unsurpassed ease of operation
  - Excellent accessibility to the table for loading and unloading
  - Large window
  - Maintenance unit in one central location

Machine Specifications

High precision machining of components Simultaneous 5-axis horizontal machining center

• Faster simultaneous 5-axis machining cycle times by high speed acceleration and Jerk
• Large capacity coolant system and machine construction ensures smooth chip disposal
• Max. workpiece dimensions
  The maximun workpiece size
  is the same for both the single table
  and 2-pallet changer specifications
  
  
  
  
  
• 4 types of spindle specifications are available to meet your production requirements - from the standard to the optional high speed, high output specification
• Design focus on ergonomics provides unsurpassed ease of operation
  - Excellent accessibility to the table for loading and unloading
  - Large window
  - Maintenance unit in one central location
• Horizaontal machining centers, 5-axis machining centers and multi-tasking machines can be integrated with the HCR-5000 in a PALLETECH system

Machine Specifications

The Variaxis series, simultaneous 5-axis machining centers, are designed for high-speed and high-accuracy machining of multiple-surface. The Vortex series are designed to machine large, complex workpieces such as aerospace components thanks to the ±40 degree tilting/rotary spindle. The Versatech V series are designed to provide unsurpassed productivity in the machining of very large workpieces thanks to the spindle head that can position to the vertical and horizontal positions and any angle in between.

What is 5-Axis Machining?

5-axis machining provides infinite possibilities as to the part sizes and shapes you can effectively process. The term “5-axis” refers to the number of directions in which the cutting tool can move. On a 5-axis machining center, the cutting tool moves across the X, Y and Z linear axes as well as rotates on the A and B axes to approach the workpiece from any direction. In other words, you can process five sides of a part in a single setup.

Mazak 5-Axis Machining Centers  benefits

• Machine complex shapes in a single setup for increased productivity
• Save time and money with less fixture preparation
• Boost throughput and cash flow, while shortening lead times
• Higher part accuracy because the workpiece does not move across multiple workstations
• Ability to use shorter cutting tools for higher cutting speeds and less tool vibrations
• Achieve superior surface finishes and overall better part quality