Mazak Variaxis i-300 AWC

A simultaneous 5-axis machining center system is available to meet the production requirements of a wide variety of workpiece materials
  • The newly developed multiple work stocker “Auto Work Changer (AWC)” and expandable tool magazine "Multiple drum tree magazine"
  • The multiple work stocker has a large storage capacity (standard 32 pcs, option 40 pcs) in a very compact space
  • The Multiple drum tree magazine has floor space requirements smaller than comparable magazines with the same tool storage capacity
    Mazak Variaxis i 300AWC expandable tool magazine
  • These automation systems are managed by the "Smooth AWC" software which is incorporated in the MAZATROL CNC SYSTEM to conveniently support continuous unmanned operation
  • In addition to the standard 12,000 rpm main spindle, three other spindle specifications are available to meet the production requirements of a wide variety of workpiece materials
Machine Specifications
Mazak Variaxis i-300 AWC Values
Spindle Spindle Taper BT40
Maximum Speed 12000 rpm
Magazine Number of Tools 145
Rotary Axes Table Tilt (A axis) 150 degrees
Table Indexing (C axis) 360.0000 degrees
Feed Axes Travel (X Axis) 350 mm / 13.78 in
Travel (Y Axis) 550 mm / 21.65 in
Travel (Z Axis) 510 mm / 20.08 in

Mazak Variaxis i-800T

Multiple-Surface / Simultaneous 5-axis Machining Center
High-speed multi-surface machining of small and mid-sized workpieces by tilting rotary table
  • 5-axis simultaneous machining centers designed for exceptional versatility.
  • Excellent machine design for both higher productivity and ease of operation
  • Now available with turning capability for process integration 
  • Compact spindle minimizes workpiece interference
  • Wide Y-axis stroke allows tools to be changed without returning tilting table to zero position
  • High-rigidity table

Mazak Variaxis i 800T workpiece size

Machine Specifications
Mazak Variaxis i-800T  Values
Spindle Spindle Taper BT50
Maximum Speed 10000 rpm
Magazine Number of Tools 30
Rotary Axes Table Tilt (A axis) 160 degrees
Table Indexing (C axis) 360.0000 degrees
Feed Axes Travel (X Axis) 730 mm / 28.74 in
Travel (Y Axis) 850 mm / 33.46 in
Travel (Z Axis) 560 mm / 22.05 in

Mazak Variaxis i-700 NEO

High productivity and environmental performance
5-axis vertical machining center
  • Spindle specifications to meet a wide variety of machining requirements
  • High-rigidity full gantry construction ensures stable machining accuracy
  • Wide variety of available automation equipments
  • Improved environmental performance with energy-saving equipment
Spindle Variation

The highly rigid spindle can perform heavy-duty machining of steel as well as high-speed machining of non-ferrous materials such as aluminum. Highspeed and high-torque options are available.

Standard [ 12000 min-1(rpm) ]

Output(40% ED) 22 kW( 30 HP)
Max. torque(40% ED) 71.6 N・m
Tool shank BT-40 / BBT-40* / HSK-A63*

*:OPTION

High torque [ 12000 min-1(rpm) ](OPTION)

Output(40% ED) 22 kW( 30 HP)
Max. torque(40% ED) 118 N・m
Tool shank BT-40 / BBT-40 / HSK-A63

High torque・high speed [ 15000 min-1(rpm) ](OPTION)

Output(40% ED) 46 kW( 62 HP)
Max. torque(40% ED) 200 N・m
Tool shank BT-40 / BBT-40 / HSK-A63

High torque・high speed [ 18000 min-1(rpm) ](OPTION)

Output(40% ED) 30 kW( 40 HP)
Max. torque(40% ED) 120 N・m
Tool shank BT-40 / BBT-40 / HSK-A63

High torque・high speed [ 20000 min-1(rpm) ](OPTION)

Output(40% ED) 30 kW( 40 HP)
Max. torque(40% ED) 120 N・m
Tool shank BT-40 / BBT-40 / HSK-A63

High torque・high speed [ 20000 min-1(rpm) ](OPTION)

Output(40% ED) 42 kW( 56 HP)
Max. torque(40% ED) 161 N・m
Tool shank BT-40 / BBT-40 / HSK-A63

 

Full gantry construction ensures stable machining accuracy

Minimized vibration during acceleration/deceleration ensures stability for high-accuracy machining.

Mazak Variaxis i 700 NEO full gantry construction

Automation

2-pallet changer (OPTION)

For higher productivity, set up the next workpiece during machining of the current workpiece. The 2-pallet changer offers a compact design and is suitable for mass production. Reduced length to pull out the rear conveyor saves space in the maintenance area.

Mazak Variaxis i 700 NEO 2 pallet changer 

MPP (MULTI PALLET POOL)(OPTION)

The MPP (MULTI PALLET POOL) is a system to meet the increasing worldwide demand for automation. It is designed to provide high productivity in the production of a wide variety of parts in small size lots.

Mazak Variaxis i 700 NEO and Multi Pallet Pool

Mazak Variaxis i 700 NEO palletloader and workstocker

Preparation for hydraulic fixtures(OPTION)

Continuous power is supplied through the pallet for hydraulic fixtures. Pneumatic fixtures also are available.
Maximum number of ports:
・ 9 (single table)
・ 4 ports inside the machine (2-pallet changer)
・ 8 ports on workpiece setup station (2-pallet changer)

Mazak Variaxis i 700 NEO power for hydraulic fixtures 

Environmentally Friendly

Energy-saving equipment reduces power consumption

◎Hydraulic unit utilizing accumulator
◎Inverter type chiller unit
◎Reduced warm-up time by stable machining accuracy

Mazak Variaxis i 700 NEO energy saving

【Measurement condition of energy consumption】
Operation rate:Machining 75% Stand-by 5% Power-OFF 20%

Energy saver

Energy consumption and the regenerative power produced through the energy saving equipment can be viewed visually on the CNC system - control/management of coolant and other equipment.

Mazak Variaxis i 700 NEO energy saver

Smooth coolant system(OPTION)

Optimal control of coolant discharge amount

Energy saver automatically determines the optimal coolant discharge for energy-saving machining.
◎The cutting volume is calculated by simulation
◎The optimal discharge amount is automatically determined

Mazak Variaxis i 700 NEO smooth coolant discharge

Energy-saving coolant system with sludge removal performance

◎No need to frequently clean the tank
◎High performance filter removes 99% of sludge
◎Reduced running cost / environmental impact

Mazak Variaxis i 700 NEO smooth coolant sludge removal 

Next generation MAZATROL Smooth CNC system

Mazatrol SmoothAi 

Machine Specifications
Mazak Variaxis i-700 NEO Values
Spindle Spindle Taper BT40
Maximum Speed 12000 rpm
Magazine Number of Tools 30
Rotary Axes Table Tilt (A axis) 150 degrees
Table Indexing (C axis) 360.0000 degrees
Feed Axes Travel (X Axis) 630 mm / 24.80 in
Travel (Y Axis) 1100 mm / 43.31 in
Travel (Z Axis) 600 mm / 23.62 in

Mazak Variaxis i-800 NEO

Next generation 5-axis machining center for full automatic operation over extended periods
  • Wide variety of spindles to meet a wide range of requirements in industries 
  • Provides exceptionally wide machining area for handling large workpieces or jigs
  • Tilting / rotary table plus high rigidity machine construction ensure high-accuracy machining over extended periods of operation
  • New MAZATROL SmoothAi CNC system
Spindle

Spindle specifications to meet a wide variety of machining requirements

10000 min-1 Standard 

Spindle motor (40% ED) : 37 kW (50 HP)
Max. torque (40% ED) : 350 N・m
Tool shank : BT-50, BBT-50, HSK-A100

 

7000 min-1 High-torque

Spindle motor (40% ED) : 30 kW (40 HP)
Max. torque (40% ED) : 442 N・m
Tool shank : BT-50, BBT-50, HSK-A100

 

18000 min-1 High-speed (HSK-A100 / HSK-A63)

Spindle motor (40% ED) : 55 kW (74 HP) 35kW (47 HP)
Max. torque (40% ED) : 105 N・m / 134 N・m

 

25000 min-1 High-speed

Spindle motor (40% ED) : 23 kW (31 HP)
Max. torque (40% ED) : 22 N・m
Tool shank : HSK-A63

 

Applications

Effective process integration by 5-axis to reduce cycle times

The stroke of X, Y, Z-axis is much longer and the rapid traverse rate is much faster than previous models. A variety of workpiece can be machined effectively.

Mazak Variaxis i 800 NEO samples

 

Next generation MAZATROL Smooth CNC system

Mazatrol SmoothAi 

Machine Specifications
Mazak Variaxis i-800 NEO Values
Spindle Spindle Taper BT50
Maximum Speed 10000 rpm
Magazine Number of Tools 30
Rotary Axes Table Tilt (A axis) 150 degrees
Table Indexing (C axis) 360.0000 degrees
Feed Axes Travel (X Axis) 750 mm / 29.53 in
Travel (Y Axis) 890 mm / 35.04 in
Travel (Z Axis) 600 mm / 23.62 in

Mazak Variaxis i-700T

Multiple-Surface / Simultaneous 5-axis Machining Center
High-speed multi-surface machining of small and mid-sized workpieces by tilting rotary table
  • 5-axis simultaneous machining centers designed for exceptional versatility.
  • Excellent machine design for both higher productivity and ease of operation
  • Now available with turning capability for process integration 
  • Compact spindle minimizes workpiece interference
  • Wide Y-axis stroke allows tools to be changed without returning tilting table to zero position
  • High-rigidity table

Mazak Variaxis i 700T workpiece size

Machine Specifications
Mazak Variaxis i-700T  Values
Spindle Spindle Taper 40
Maximum Speed 18000 rpm
Magazine Number of Tools 30
Rotary Axes Table Tilt (A axis) 150 degrees
Table Indexing (C axis) 360.0000 degrees
Feed Axes Travel (X Axis) 630 mm / 24.80 in
Travel (Y Axis) 1100 mm / 43.31 in
Travel (Z Axis) 600 mm / 23.62 in

Mazak Variaxis i-700

Multiple-Surface / Simultaneous 5-axis Machining Center
High-speed multi-surface machining of small and mid-sized workpieces by tilting rotary table
  • 5-axis simultaneous machining centers designed for exceptional versatility.
  • Excellent machine design for both higher productivity and ease of operation
  • Compact spindle minimizes workpiece interference
  • Wide Y-axis stroke allows tools to be changed without returning tilting table to zero position
  • High-rigidity table

Mazak Variaxis i 700 workpiece size

Machine Specifications
Mazak Variaxis i-700  Values
Spindle Spindle Taper BT40
Maximum Speed 12000 rpm
Magazine Number of Tools 30
Rotary Axes Table Tilt (A axis) 150 degrees
Table Indexing (C axis) 360.0000 degrees
Feed Axes Travel (X Axis) 630 mm / 24.80 in
Travel (Y Axis) 1100 mm / 43.31 in
Travel (Z Axis) 600 mm / 23.62 in

Mazak Variaxis i-600

Multiple-Surface / Simultaneous 5-axis Machining Center
High-speed multi-surface machining of small and mid-sized workpieces by tilting rotary table
  • 5-axis simultaneous machining centers designed for exceptional versatility.
  • Excellent machine design for both higher productivity and ease of operation
  • Compact spindle minimizes workpiece interference
  • Wide Y-axis stroke allows tools to be changed without returning tilting table to zero position
  • High-rigidity table
Machine Specifications
Mazak Variaxis i-600  Values
Spindle Spindle Taper BT40
Maximum Speed 12000 rpm
Magazine Number of Tools 30
Rotary Axes Table Tilt (A axis) 150 degrees
Table Indexing (C axis) 360.0000 degrees
Feed Axes Travel (X Axis) 510 mm / 20.08 in
Travel (Y Axis) 910 mm / 35.83 in
Travel (Z Axis) 510 mm / 20.08 in

Mazak Variaxis i-500

Multiple-Surface / Simultaneous 5-axis Machining Center
High-speed multi-surface machining of small and mid-sized workpieces by tilting rotary table
  • 5-axis simultaneous machining centers designed for exceptional versatility.
  • Excellent machine design for both higher productivity and ease of operation
  • Compact spindle minimizes workpiece interference
  • Wide Y-axis stroke allows tools to be changed without returning tilting table to zero position
  • High-rigidity table

Mazak Variaxis i 500 workpiece size

Machine Specifications
Mazak Variaxis i-500  Values
Spindle Spindle Taper BT40
Maximum Speed 12000 rpm
Magazine Number of Tools 30
Rotary Axes Table Tilt (A axis) 150 degrees
Table Indexing (C axis) 360.0000 degrees
Feed Axes Travel (X Axis) 350 mm / 13.78 in
Travel (Y Axis) 550 mm / 21.65 in
Travel (Z Axis) 510 mm / 20.08 in

Mazak Variaxis i-1050T

High-accuracy, 5-axis simultaneous Vertical Machining Center plus Turning Designed for Large Workpieces
  • Rigid #50 taper spindle plus turning capability completes the machining of complex workpieces in a single machine setup
  • Large workpiece capacity – table size:Φ1050 mm, maximum workpiece size: Φ1250 mm × 900 mm, maximum table load: 2000 kg
  • The tilting/rotary table is rigidly supported on both ends by the trunnion unit. High-speed, high-accuracy machining is ensured thanks to dual roller gear cam on the A-axis and the direct drive motor on the C-axis
  • Can be integrated into a FMS with horizontal machining centers to realize exceptional versatility and productivity
Machine Specifications
Mazak Variaxis i-1050T  Values
Spindle Spindle Taper BT50
Maximum Speed 10000 rpm
Magazine Number of Tools 30
Rotary Axes Table Tilt (A axis) 280 degrees
Table Indexing (C axis) 360.0000 degrees
Feed Axes Travel (X Axis) 1200 mm / 47.24 in
Travel (Y Axis) 1385 mm / 54.53 in
Travel (Z Axis) 900 mm / 35.43 in

Mazak Variaxis i-1050

High-accuracy, 5-axis simultaneous Vertical Machining Center plus Turning Designed for Large Workpieces
  • Large workpiece capacity – table size:Φ1050 mm × 800 mm, maximum workpiece size: Φ1250 mm × 900 mm, maximum table load: 2000 kg
  • The tilting/rotary table is rigidly supported on both ends by the trunnion unit. High-speed, high-accuracy machining is ensured thanks to dual roller gear cam on the A-axis and the direct drive motor on the C-axis
  • Can be integrated into a FMS with horizontal machining centers to realize exceptional versatility and productivity
Machine Specifications
Mazak Variaxis i-1050  Values
Spindle Spindle Taper BT50
Maximum Speed 10000 rpm
Magazine Number of Tools 30
Rotary Axes Table Tilt (A axis) 280 degrees
Table Indexing (C axis) 360.0000 degrees
Feed Axes Travel (X Axis) 1200 mm / 47.24 in
Travel (Y Axis) 1385 mm / 54.53 in
Travel (Z Axis) 900 mm / 35.43 in