Mazak Integrex i-250H AG

The integration of INTEGREX multi-tasking with gear cutting and measurement

• Process integration for high accuracy machining, reduction of in-process time and initial cost
• 3 types of gear machining methods (gear skiving, hobbing and endmilling) can be performed for high-mix, small volume production to large production to meet your production requirements
• Programs for cutting tool paths and measurement can be easily made in a short period of time
• The INTEGREX AG SERIES deliver maximum versatility and provide more flexible production lines

Machine Specifications

The integration of INTEGREX multi-tasking with gear cutting and measurement

• Process integration for high accuracy machining, reduction of in-process time and initial cost
• 3 types of gear machining methods (gear skiving, hobbing and endmilling) can be performed for high-mix, small volume production to large production to meet your production requirements
• Programs for cutting tool paths and measurement can be easily made in a short period of time
• The INTEGREX AG SERIES deliver maximum versatility and provide more flexible production lines

Machine Specifications

The integration of INTEGREX multi-tasking with gear cutting and measurement

• Process integration for high accuracy machining, reduction of in-process time and initial cost
• 3 types of gear machining methods (gear skiving, hobbing and endmilling) can be performed for high-mix, small volume production to large production to meet your production requirements
• Programs for cutting tool paths and measurement can be easily made in a short period of time
• The INTEGREX AG SERIES deliver maximum versatility and provide more flexible production lines

Machine Specifications

The integration of INTEGREX multi-tasking with gear cutting and measurement

• Process integration for high accuracy machining, reduction of in-process time and initial cost
• 3 types of gear machining methods (gear skiving, hobbing and endmilling) can be performed for high-mix, small volume production to large production to meet your production requirements
• Programs for cutting tool paths and measurement can be easily made in a short period of time
• The INTEGREX AG SERIES deliver maximum versatility and provide more flexible production lines

Machine Specifications

The integration of INTEGREX multi-tasking with gear cutting and measurement

• Process integration for high accuracy machining, reduction of in-process time and initial cost
• 3 types of gear machining methods (gear skiving, hobbing and endmilling) can be performed for high-mix, small volume production to large production to meet your production requirements
• Programs for cutting tool paths and measurement can be easily made in a short period of time
• The INTEGREX AG SERIES deliver maximum versatility and provide more flexible production lines

Machine Specifications

The integration of INTEGREX multi-tasking with gear cutting and measurement

• Process integration for high accuracy machining, reduction of in-process time and initial cost
• 3 types of gear machining methods (gear skiving, hobbing and endmilling) can be performed for high-mix, small volume production to large production to meet your production requirements
• Programs for cutting tool paths and measurement can be easily made in a short period of time
• The INTEGREX AG SERIES deliver maximum versatility and provide more flexible production lines

Machine Specifications

The integration of INTEGREX multi-tasking with gear cutting and measurement

• Process integration for high accuracy machining, reduction of in-process time and initial cost
• 3 types of gear machining methods (gear skiving, hobbing and endmilling) can be performed for high-mix, small volume production to large production to meet your production requirements
• Programs for cutting tool paths and measurement can be easily made in a short period of time
• The INTEGREX AG SERIES deliver maximum versatility and provide more flexible production lines

Machine Specifications

The integration of INTEGREX multi-tasking with gear cutting and measurement

• Process integration for high accuracy machining, reduction of in-process time and initial cost
• 3 types of gear machining methods (gear skiving, hobbing and endmilling) can be performed for high-mix, small volume production to large production to meet your production requirements
• Programs for cutting tool paths and measurement can be easily made in a short period of time
• The INTEGREX AG SERIES deliver maximum versatility and provide more flexible production lines

Machine Specifications

The integration of INTEGREX multi-tasking with gear cutting and measurement

• Process integration for high accuracy machining, reduction of in-process time and initial cost
• 3 types of gear machining methods (gear skiving, hobbing and endmilling) can be performed for high-mix, small volume production to large production to meet your production requirements
• Programs for cutting tool paths and measurement can be easily made in a short period of time
• The INTEGREX AG SERIES deliver maximum versatility and provide more flexible production lines

Machine Specifications

Mazak Integrex AG - Auto Gear Series

• Produce gear without dedicated gear cutting machine
• Perform high accuracy gear cutting on the Mazak INTEGREX AG plus measurement and machining compensation
• Integrated processing ensures minimum production lead time for gear processing

   Mazak Inegrex AG Gear Cutting

   Mazak Inegrex AG Gear Cutting

The integration of Mazak INTEGREX Multi-tasking with gear cutting and measurement

Perform a variety of gear cutting performance

 

  Mazak Integrex AG Software

  Mazak Integrex AG Software

Conversational programming of high accuracy gear cutting and gear measurement

 

Operation flow

Programs are easily made in a short period of time by just inputting gear data

Protection of workpiece, tool and spindle

Escape button
The MAZATROL SmoothX has an escape button on the operation panel to remove the tool from the workpiece while maintaining synchronized rotation. By using this button during an emergency, the cutter, workpiece and milling spindle are protected. The tool and the workpiece motion can be stopped safely even when errors occur during machining.

Hob shift
This function shifts the contact point of the hob and workpiece to extend tool life.

  Mazak Inegrex AG Gear Maesurement

  Mazak Inegrex AG Gear Maesurement

Gear teeth probing by touch sensor

After using a new or reground tool, a gear tooth can be probed by a touch sensor to determine the required amount of compensation. This same process can also be used to determine the in-phase positioning of other machined features, such as deburring using a ball endmill or locating a bore on a workpiece face.

Note : Compensation is manually entered for remachining

 

Gear profile and gear lead measurement (Option)

The gear profile and gear lead can be inspected on the machine by using an optional scanning probe. Measurement results are shown on the CNC display by performing 3 clicks

  Benefits of Gear Machining by Multi-tasking Machine

  Benefits of Gear Machining by Multi-tasking Machine

Higher accuracy

For maximum gear accuracy, center of workpiece rotation and center of pitch circle must be same. If gear blank is turned on lathe and then moved to gear hobbing machine, there will be some displacement between the centers. By INTEGREX DONE IN ONE processing, the centers of the workpiece rotation and the pitch circle center are the same, providing the maximum gear accuracy.

 

Process integration

DONE IN ONE will realize process integration

 

The integration of Mazak INTEGREX multi-tasking with gear cutting and measurement

• Process integration for high accuracy machining, reduction of in-process time and initial cost
• The Mazak INTEGREX AG SERIES deliver maximum versatility and provide more flexible production lines
• Powerful turning spindle delivers heavy-duty performance
• Two-pallet changer facilitates unattended machining

Machine Specifications

The integration of Mazak INTEGREX multi-tasking with gear cutting and measurement

• Process integration for high accuracy machining, reduction of in-process time and initial cost
• The Mazak INTEGREX AG SERIES deliver maximum versatility and provide more flexible production lines
• Powerful turning spindle delivers heavy-duty performance

Machine Specifications

The integration of Mazak INTEGREX multi-tasking with gear cutting and measurement

• Process integration for high accuracy machining, reduction of in-process time and initial cost
• The Mazak INTEGREX AG SERIES deliver maximum versatility and provide more flexible production lines
• Powerful turning spindle delivers heavy-duty performance
• Two-pallet changer facilitates unattended machining

Machine Specifications

The integration of Mazak INTEGREX multi-tasking with gear cutting and measurement

• Process integration for high accuracy machining, reduction of in-process time and initial cost
• The Mazak INTEGREX AG SERIES deliver maximum versatility and provide more flexible production lines
• Powerful turning spindle delivers heavy-duty performance

Machine Specifications

The integration of Mazak INTEGREX multi-tasking with gear cutting and measurement

• Process integration for high accuracy machining, reduction of in-process time and initial cost
• The Mazak INTEGREX AG SERIES deliver maximum versatility and provide more flexible production lines
• The operator can set the tailstock position on the setup screen and move the tailstock to another position by menu-key or M-code

Machine Specifications

The integration of Mazak INTEGREX multi-tasking with gear cutting and measurement

• Process integration for high accuracy machining, reduction of in-process time and initial cost
• The Mazak INTEGREX AG SERIES deliver maximum versatility and provide more flexible production lines
• Perform continuous machining of first and second processes

Machine Specifications

The integration of Mazak INTEGREX multi-tasking with gear cutting and measurement

• Process integration for high accuracy machining, reduction of in-process time and initial cost
• The Mazak INTEGREX AG SERIES deliver maximum versatility and provide more flexible production lines
• Productive second turning spindle and lower turret for DONE IN ONE

Machine Specifications

The integration of Mazak INTEGREX multi-tasking with gear cutting and measurement

• Process integration for high accuracy machining, reduction of in-process time and initial cost
• The Mazak INTEGREX AG SERIES deliver maximum versatility and provide more flexible production lines
• The operator can set the tailstock position on the setup screen and move the tailstock to another position by menu-key or M-code

Machine Specifications

The integration of Mazak INTEGREX multi-tasking with gear cutting and measurement

• Process integration for high accuracy machining, reduction of in-process time and initial cost
• The Mazak INTEGREX AG SERIES deliver maximum versatility and provide more flexible production lines
• Perform continuous machining of first and second processes

Machine Specifications

The integration of Mazak INTEGREX multi-tasking with gear cutting and measurement

• Process integration for high accuracy machining, reduction of in-process time and initial cost
• The Mazak INTEGREX AG SERIES deliver maximum versatility and provide more flexible production lines
• Productive second turning spindle and lower turret for DONE IN ONE

Machine Specifications