John Hart Australia

Mazak HCN-8800

No.50 taper spindle ― High speed,high accuracy horizontal machining center
  • Spindle specifications to meet any production requirement
    Standard : 10000 rpm
    High speed : 16000 rpm ( Option )
    High torque : 8000 rpm ( Option )
    Hard metal : 6000 rpm ( Option )
  • Rigid machine construction for heavy duty machining as well as high accuracy finish machining
  • Convenient tool setup thanks to tool magazine touch screen panel with intuitive operation
  • Wide variety of optional equipment such as table specifications and tool magazine capacities are available
  • MAZATROL SmoothG, the advanced CNC designed for ease of operation - standard equipment
Machine Specifications
Mazak HCN-8800 Standard Hard metal package 
Capacity Pallet Size 800 mm / 31.500 in 800 mm / 31.500 in
Maximum Workpiece Height 1450 mm / 57.090 in 1450 mm / 57.090 in
Spindle Spindle Taper BT50 HSK A-100
Maximum Speed 10000 rpm 6000 rpm
Motor Output (30 minute rating) 37 kw / 50.0 hp 37 kw / 50.0 hp
Magazine Number of Tools 60 60
Feed Axes Travel (X Axis) 1400 mm / 55.12 in 1400 mm / 55.12 in
Travel (Y Axis) 1200 mm / 47.24 in 1200 mm / 47.24 in
Travel (Z Axis) 1325 mm / 52.17 in 1325 mm / 52.17 in

Mazak HCN-6800 NEO

High performance machining center with improved automation compatibility
  • Reduced non-cutting times for higher productivity
  • Spindle specifications to meet a wide variety of machining requirements
  • High rigidity machine construction minimizes machine distortion and ensures high accuracy machining
  • Wide variety of automation system available for higher productivity
Spindle

10000 min-1 Standard

Spindle power output is 45 kW (40% ED (30 min.rating)). Designed for high efficiency machining of wide variety of applications from steel to non ferrous material.

Output　( 40% ED )  45 kW 
Spindle torque ( 40% ED )  350 N・m 

 

8000 min-1 High-torque (Option)

Ensures powerful machining of steel and cast iron. Elimination of drive gears minimizes power loss and spindle vibration, improving machine surface quality, and extend tool life.

Output　( 25% ED )  55 kW 
Max. torque ( 10% ED )  1413 N・m 

 

16000 min-1 High-speed (Option)

Thanks to the changeable bearing preload, rigidity is ensured during low speed machining as well as high speed machining of aluminum.

Output　( 40% ED )  37 kW 
Spindle torque ( 40% ED )  221 N・m 

 

Direct Drive Motor table with scale (Option)

World fastest class high speed, high precision direct drive motor table 

Efficient, high speed operation thanks to the direct transmission of driving power to the rotary table axis, eliminating power transmission components such as the worm shaft and worm gear. Auto tuning function optimizes acceleration / deceleration of inertia on the table to reduce positioning time.

Pallet size  □630 mm 
Minimum indexing angle increment  0.0001° 
Indexing time (90°)  1.2 sec*1
Bidirectional positioning accuracy  7.0 sec 

*1 : When inertia is small

Inertia Auto Tuning

Support inertia adjustment on the screen

  • Generate estimated programs
  • Visualize estimated results
  • Adjust programs

Inertia Auto Tuning 

Machine Specifications
Mazak HCN-6800 NEO Standard
Capacity Pallet Size 630 mm / 24.800 in
Maximum Workpiece Diameter 1050 mm / 41.340 in
Maximum Workpiece Height 1300 mm / 51.180 in
Spindle Spindle Taper No.50
Maximum Speed 10000 rpm
Magazine Number of Tools 43
Feed Axes Travel (X Axis) 1050 mm / 41.34 in
Travel (Y Axis) 900 mm / 35.43 in
Travel (Z Axis) 980 mm / 38.58 in

Mazak HCN-6000

High rigidity machine for heavy-duty machining of steel and cast iron
  • Max. torque : 350 N∙m (258 ft∙lbs) [10000 rpm, 30 min. rating to] to 442 N∙m (325 ft∙lbs)[30 min.rating]
  • Max. tool diameter : ø250 mm (9.84")
  • Max. tool length : 500 mm (19.69")
  • Max. table load : 1000 kg (2205 lbs)
  • MAZATROL SmoothC, the advanced CNC designed for ease of operation - standard equipment
    The MAZATROL SmoothG CNC is optionally available
    * Standard equipment CNC system varies by market
Machine Specifications
Mazak HCN-6000 Values
Capacity Pallet Size 500 mm / 19.690 in
Maximum Workpiece Height 1000 mm / 39.370 in
Spindle Spindle Taper BT50
Maximum Speed 10000 rpm
Magazine Number of Tools 43
Feed Axes Travel (X Axis) 800 mm / 31.50 in
Travel (Y Axis) 800 mm / 31.50 in
Travel (Z Axis) 800 mm / 31.50 in

Mazak HCN-5000/50S

Single table machine for convenient integration into a production line
  • Max. torque : 216 N∙m (159 ft∙lbs) [40 % ED(30 min.rating)]
  • Max. tool diameter : ø250 mm (9.84")
  • Spindle acceleration : 1.2 sec.
  • A-axis table : optionally available
  • Gantry loader preparation : optionally available
  • MAZATROL SmoothC, the advanced CNC designed for ease of operation - standard equipment
    The MAZATROL SmoothG CNC is optionally available
    * Standard equipment CNC system varies by market
Machine Specifications
Mazak HCN-5000/50S Values
Capacity Pallet Size 500 mm / 19.690 in
Maximum Workpiece Height 1000 mm / 39.370 in
Spindle Spindle Taper BT50
Maximum Speed 10000 rpm
Magazine Number of Tools 43
Feed Axes Travel (X Axis) 730 mm / 28.74 in
Travel (Y Axis) 730 mm / 28.74 in
Travel (Z Axis) 800 mm / 31.50 in

Mazak HCN-5000/50

Optimum for large volume production of small to mid size die cast components
  • Max. torque : 216 N∙m (159 ft∙lbs) [40 % ED(30 min.rating)]
  • Max. tool diameter : ø250 mm (9.84")
  • Spindle acceleration : 1.2 sec.
  • MAZATROL SmoothC, the advanced CNC designed for ease of operation - standard equipment
    The MAZATROL SmoothG CNC is optionally available
    * Standard equipment CNC system varies by market
Machine Specifications
Mazak HCN-5000/50 Values
Capacity Pallet Size 500 mm / 19.690 in
Maximum Workpiece Height 1000 mm / 39.370 in
Spindle Spindle Taper BT50
Maximum Speed 10000 rpm
Motor Output (30 minute rating) 30 kw / 40.0 hp
Magazine Number of Tools 43
Feed Axes Travel (X Axis) 730 mm / 28.74 in
Travel (Y Axis) 730 mm / 28.74 in
Travel (Z Axis) 800 mm / 31.50 in

Mazak HCN-5000 NEO

High performance machine tool NEO series with high productivity and environmental performance

The Mazak NEO series has evolved into a 'Next Generation' machine, with enhanced spindles, tables, hydraulic fixtures and automation equipment.
Equipped with even more 'Excellent' specifications.
Capable of providing 'Optimal' solutions to meet customer needs.

High Productivity (Machine Construction・spindle)
 
machine skeleton

 

(1) X-axis slanted design 

The mounting surfaces of the X-axis linear guide rails are at different heights to ensure high rigidity for high-speed and high-accuracy positioning.

X axis slanted design

 

(2) Table clump

The table and pallet are clamped on 4 taper cones for stable heavy-duty machining.

taper cones

 

(3) Three-point leveling bed

Three-point leveling bed simplifies machine installation.


(4) Linear roller guides utilized on the X, Y, and Z-axis

The HCN series uses linear roller guides on the X, Y, and Z-axis for high-accuracy and heavy-duty machining.


(5) High-rigidity bed

The high-rigidity bed is reinforced with strategically located ribs to ensure stability during X and Z-axis travel.

Spindle

Integral spindle/motor

The integral spindle/motor design minimizes vibration during high-speed operation to ensure exceptional surface finishes and maximize tool life.

Spindle thermal control

For high-accuracy machining, temperature-controlled cooling oil circulates around the spindle bearings and headstock to minimize any thermal change to the spindle.

No40 taper spindle
Spindle variation

Standard [ 12000 min-1(rpm) ] *

No.40, BBT-40, HSK-A63
Integral spindle/motor
Grease lubrication
Speed 12000 min-1(rpm)
Output 18.5 kW (25 HP) [40% ED]
15 kW (20 HP) [cont. rating]
Max. torque 81.9 N・m [40% ED]

* Standard spindle varies depending on the region.


High torque [ 15000 min-1(rpm) ] (OPTION)

No.40, BBT-40, HSK-A63
Integral spindle/motor
Oil and air lubrication
Speed 15000 min-1(rpm)
Output 46 kW (62 HP) [40% ED]
37 kW (50 HP) [cont. rating]
Max. torque 200 N・m [40% ED]

high torque

 

High speed [ 18000 min-1(rpm) ] (OPTION)

No.40, BBT-40, HSK-A63
Integral spindle/motor
Oil and air lubrication
Speed 18000 min-1(rpm)
Output 35 kW (47 HP) [40% ED]
26 kW (35 HP) [cont. rating]
Max. torque 84 N・m [40% ED]

High speed, high output [ 20000 min-1(rpm) ] (OPTION)

No.40, BBT-40, HSK-A63
Integral spindle/motor
Oil and air lubrication
Speed 20000 min-1(rpm)
Output 42 kW (56 HP) [40% ED]
26 kW (35 HP) [cont. rating]
Max. torque 161 N・m [40% ED]

High speed [ 25000 min-1(rpm) ] (OPTION)

HSK-A63
Integral spindle/motor
Oil and air lubrication
Speed 25000 min-1(rpm)
Output 23 kW (31 HP) [40% ED]
15 kW (20 HP) [cont. rating]
Max. torque 22 N・m [40% ED]

 

High Accuracy (Table - core Cooling)

0.0001°× 3600000 NC rotary table

The NC rotary table uses a backlash-free rotary gear cam to ensure high accuracy as well as long service life.

DDM rotary table (OPTION)

For efficient high-speed operation, direct transmission of driving power to the rotary table axis eliminates power transmission components such as the worm shaft and the worm gear.

DDM rotary table 

Inertia Auto Tuning

Supports inertia adjustment on the screen

  • Generate estimated programs
  • Visualize estimated results
  • Adjust programs
Inertia Auto Tuning

Continuous inverted boring accuracy

Test results

Perform continuous machining from a cold start for stable high accuracy. Special tools and compensation with touch sensor are not required for high-accuracy boring.

reverse boring

Note: The inspection is conducted on a recommended foundation with room temperature controlled to 22°C±0.5°C after machine has reached operating temperature. Example results for reference only.


X, Y, Z-axis ball screw core cooling

Temperature-controlled cooling oil circulates through the ball screw cores to ensure stable machining accuracy over extended periods of high-speed operation.

ball screw core cooling

 

Automation

6-pallet changer (OPTION)

Set up multiple workpieces for automatic operation over extended periods of time.

MPP (MULTI PALLET POOL) (OPTION)

Compact multi-pallet stocker system stores a maximum of 16 pallets in its pallet stocker.

Robot system (OPTION)

Interface for connecting an external robot for workpiece loading/unloading to/from automatic hydraulic fixtures is optionally available.

  • Field network available

 

Environmental Friendly
 
Mazak go green

 

Energy-saving equipment reduces power consumption

  • Hydraulic unit utilizing accumulator
  • Inverter type chiller unit
  • Reduced warm-up time by stable machining accuracy
consumption comparison

Energy-saving coolant system with sludge removal performance

No need to frequently clean the tank

The coolant tank has a coolant jet that makes a vortex in the center so that small machined chips will not settle in the tank.
Thanks to this feature, the coolant tank stays clean and the service life of the coolant is extended. Ease of maintenance is also ensured. The frequency of coolant changes is reduced as well as CO2emissions at coolant disposal.

coolant

High performance filter removes 99% of sludge

High performance filter removes 99% of sludge from the coolant.

sludge removal

Reduced running cost / environmental impact

Reduced tank cleaning, optimal control of coolant discharge and the efficient pump operation with inverters, reduces power consumption and CO2 emissions.

Machine Specifications
Mazak HCN-5000 NEO Values
Capacity Pallet Size 500 mm / 19.690 in
Maximum Workpiece Diameter 800 mm / 31.500 in
Maximum Workpiece Height 1000 mm / 39.370 in
Spindle Spindle Taper BT40
Maximum Speed 12000 rpm
Magazine Number of Tools 40
Feed Axes Travel (X Axis) 730 mm / 28.74 in
Travel (Y Axis) 730 mm / 28.74 in
Travel (Z Axis) 800 mm / 31.50 in

Mazak HCN-5000

High speed machining of multiple workpieces mounted on large multiple surface fixtures
  • Max. spindle speeds : from 12000 rpm to 30000 rpm
  • Tool change time(chip to chip) : 2.6 sec.
  • Axis acceleration / deceleration (X-, Y-, Z-axes) : 1.0 G
  • Max. table load : 500 kg or 700 kg (1102 lbs or 1543 lbs)
  • MAZATROL SmoothC, the advanced CNC designed for ease of operation - standard equipment
    The MAZATROL SmoothG CNC is optionally available
    * Standard equipment CNC system varies by market
Machine Specifications
Mazak HCN-5000 Values
Capacity Pallet Size 500 mm / 19.690 in
Maximum Workpiece Height 1000 mm / 39.370 in
Spindle Spindle Taper BT40
Maximum Speed 12000 rpm
Magazine Number of Tools 40
Feed Axes Travel (X Axis) 730 mm / 28.74 in
Travel (Y Axis) 730 mm / 28.74 in
Travel (Z Axis) 800 mm / 31.50 in

Mazak HCN-4000 NEO

High performance machine tool NEO series with high productivity and environmental performance

The Mazak NEO series has evolved into a 'Next Generation' machine, with enhanced spindles, tables, hydraulic fixtures and automation equipment.
Equipped with even more 'Excellent' specifications.
Capable of providing 'Optimal' solutions to meet customer needs.

High Productivity (Machine Construction・spindle)
 
machine skeleton

 

(1) X-axis slanted design 

The mounting surfaces of the X-axis linear guide rails are at different heights to ensure high rigidity for high-speed and high-accuracy positioning.

X axis slanted design

 

(2) Table clump

The table and pallet are clamped on 4 taper cones for stable heavy-duty machining.

taper cones

 

(3) Three-point leveling bed

Three-point leveling bed simplifies machine installation.


(4) Linear roller guides utilized on the X, Y, and Z-axis

The HCN series uses linear roller guides on the X, Y, and Z-axis for high-accuracy and heavy-duty machining.


(5) High-rigidity bed

The high-rigidity bed is reinforced with strategically located ribs to ensure stability during X and Z-axis travel.

Spindle

Integral spindle/motor

The integral spindle/motor design minimizes vibration during high-speed operation to ensure exceptional surface finishes and maximize tool life.

Spindle thermal control

For high-accuracy machining, temperature-controlled cooling oil circulates around the spindle bearings and headstock to minimize any thermal change to the spindle.

No40 taper spindle
Spindle variation

Standard [ 12000 min-1(rpm) ] *

No.40, BBT-40, HSK-A63
Integral spindle/motor
Grease lubrication
Speed 12000 min-1(rpm)
Output 18.5 kW (25 HP) [40% ED]
15 kW (20 HP) [cont. rating]
Max. torque 81.9 N・m [40% ED]

* Standard spindle varies depending on the region.


High torque [ 15000 min-1(rpm) ] (OPTION)

No.40, BBT-40, HSK-A63
Integral spindle/motor
Oil and air lubrication
Speed 15000 min-1(rpm)
Output 46 kW (62 HP) [40% ED]
37 kW (50 HP) [cont. rating]
Max. torque 200 N・m [40% ED]

high torque

 

High speed [ 18000 min-1(rpm) ] (OPTION)

No.40, BBT-40, HSK-A63
Integral spindle/motor
Oil and air lubrication
Speed 18000 min-1(rpm)
Output 35 kW (47 HP) [40% ED]
26 kW (35 HP) [cont. rating]
Max. torque 84 N・m [40% ED]

High speed, high output [ 20000 min-1(rpm) ] (OPTION)

No.40, BBT-40, HSK-A63
Integral spindle/motor
Oil and air lubrication
Speed 20000 min-1(rpm)
Output 42 kW (56 HP) [40% ED]
26 kW (35 HP) [cont. rating]
Max. torque 161 N・m [40% ED]

High speed [ 25000 min-1(rpm) ] (OPTION)

HSK-A63
Integral spindle/motor
Oil and air lubrication
Speed 25000 min-1(rpm)
Output 23 kW (31 HP) [40% ED]
15 kW (20 HP) [cont. rating]
Max. torque 22 N・m [40% ED]

 

High Accuracy (Table - core Cooling)

0.0001°× 3600000 NC rotary table

The NC rotary table uses a backlash-free rotary gear cam to ensure high accuracy as well as long service life.

DDM rotary table (OPTION)

For efficient high-speed operation, direct transmission of driving power to the rotary table axis eliminates power transmission components such as the worm shaft and the worm gear.

DDM rotary table 

Inertia Auto Tuning

Supports inertia adjustment on the screen

  • Generate estimated programs
  • Visualize estimated results
  • Adjust programs
Inertia Auto Tuning

Continuous inverted boring accuracy

Test results

Perform continuous machining from a cold start for stable high accuracy. Special tools and compensation with touch sensor are not required for high-accuracy boring.

reverse boring

Note: The inspection is conducted on a recommended foundation with room temperature controlled to 22°C±0.5°C after machine has reached operating temperature. Example results for reference only.


X, Y, Z-axis ball screw core cooling

Temperature-controlled cooling oil circulates through the ball screw cores to ensure stable machining accuracy over extended periods of high-speed operation.

ball screw core cooling

 

Automation

6-pallet changer (OPTION)

Set up multiple workpieces for automatic operation over extended periods of time.

MPP (MULTI PALLET POOL) (OPTION)

Compact multi-pallet stocker system stores a maximum of 16 pallets in its pallet stocker.

Robot system (OPTION)

Interface for connecting an external robot for workpiece loading/unloading to/from automatic hydraulic fixtures is optionally available.

  • Field network available

 

Environmental Friendly
 
Mazak go green

 

Energy-saving equipment reduces power consumption

  • Hydraulic unit utilizing accumulator
  • Inverter type chiller unit
  • Reduced warm-up time by stable machining accuracy
consumption comparison

Energy-saving coolant system with sludge removal performance

No need to frequently clean the tank

The coolant tank has a coolant jet that makes a vortex in the center so that small machined chips will not settle in the tank.
Thanks to this feature, the coolant tank stays clean and the service life of the coolant is extended. Ease of maintenance is also ensured. The frequency of coolant changes is reduced as well as CO2emissions at coolant disposal.

coolant

High performance filter removes 99% of sludge

High performance filter removes 99% of sludge from the coolant.

sludge removal

Reduced running cost / environmental impact

Reduced tank cleaning, optimal control of coolant discharge and the efficient pump operation with inverters, reduces power consumption and CO2 emissions.

Machine Specifications
Mazak HCN-4000 NEO Values
Capacity Pallet Size 400 mm / 15.750 in
Maximum Workpiece Diameter 630 mm / 24.800 in
Maximum Workpiece Height 900 mm / 35.430 in
Spindle Spindle Taper BT40
Maximum Speed 12000 rpm
Magazine Number of Tools 40
Feed Axes Travel (X Axis) 560 mm / 22.05 in
Travel (Y Axis) 640 mm / 25.20 in
Travel (Z Axis) 640 mm / 25.20 in

Mazak HCN-4000

High speed machining of small components
  • Max. spindle speeds : from 12000 rpm to 30000 rpm
  • Tool change time(chip to chip) : 2.4 sec.
  • Axis acceleration / deceleration (X-, Y-, Z-axes) : 1.0 G
  • MAZATROL SmoothC, the advanced CNC designed for ease of operation - standard equipment
    The MAZATROL SmoothG CNC is optionally available
    * Standard equipment CNC system varies by market
Machine Specifications
Mazak HCN-4000 Values
Capacity Pallet Size 400 mm / 15.750 in
Maximum Workpiece Height 900 mm / 35.430 in
Spindle Spindle Taper BT40
Maximum Speed 12000 rpm
Magazine Number of Tools 40
Feed Axes Travel (X Axis) 560 mm / 22.05 in
Travel (Y Axis) 640 mm / 25.20 in
Travel (Z Axis) 640 mm / 25.20 in

Mazak HCN-12800

No.50 taper spindle ― High speed, high accuracy horizontal machining center
  • Spindle specifications to meet any production requirement
    Standard : 10000 rpm
    High speed : 16000 rpm ( Option )
    High torque : 8000 rpm ( Option )
    Hard metal : 6000 rpm ( Option )
  • Rigid machine construction for heavy duty machining as well as high accuracy finish machining
  • Convenient tool setup thanks to tool magazine touch screen panel with intuitive operation
  • Wide variety of optional equipment such as table specifications and tool magazine capacities are available
  • MAZATROL SmoothG, the advanced CNC designed for ease of operation - standard equipment
Machine Specifications
Mazak HCN-12800 Standard Hard metal package 
Capacity Pallet Size 1250 mm / 49.210 in 1250 mm / 49.210 in
Maximum Workpiece Height 2000 mm / 78.740 in 2000 mm / 78.740 in
Spindle Spindle Taper BT50 HSK A-100
Maximum Speed 10000 rpm 6000 rpm
Motor Output (30 minute rating) 37 kw / 50.0 hp 56 kw / 75.0 hp
Magazine Number of Tools 80 80
Feed Axes Travel (X Axis) 2200 mm / 86.61 in 2200 mm / 86.61 in
Travel (Y Axis) 1600 mm / 62.99 in 1600 mm / 62.99 in
Travel (Z Axis) 1850 mm / 72.83 in 1850 mm / 72.83 in

Mazak HCN-10800

No.50 taper spindle ― High speed, high accuracy horizontal machining center
  • Spindle specifications to meet any production requirement
    Standard : 10000 rpm
    High speed : 16000 rpm ( Option )
    High torque : 8000 rpm ( Option )
    Hard metal : 6000 rpm ( Option )
  • Rigid machine construction for heavy duty machining as well as high accuracy finish machining
  • Convenient tool setup thanks to tool magazine touch screen panel with intuitive operation
  • Wide variety of optional equipment such as table specifications and tool magazine capacities are available
  • MAZATROL SmoothG, the advanced CNC designed for ease of operation - standard equipment
Machine Specifications
Mazak HCN-10800 Standard Hard metal package 
Capacity Pallet Size 1000 mm / 39.370 in 1000 mm / 39.370 in
Maximum Workpiece Height 1600 mm / 62.990 in 1600 mm / 62.990 in
Spindle Spindle Taper BT50 HSK A-100
Maximum Speed 10000 rpm 6000 rpm
Motor Output (30 minute rating) 37 kw / 50.0 hp 37 kw / 50.0 hp
Magazine Number of Tools 80 80
Feed Axes Travel (X Axis) 1700 mm / 66.93 in 1700 mm / 66.93 in
Travel (Y Axis) 1400 mm / 55.12 in 1400 mm / 55.12 in
Travel (Z Axis) 1525 mm / 60.04 in 1525 mm / 60.04 in