With DONE IN ONE capabilities, specialised software and refined hardware, the Mazak Integrex e-1250V/8 AG takes the guesswork out of cutting gears.
Mazak Integrex e-1250V/8S AG - machining gears with ease
The Mazak Integrex e-1250V/8 AG is a high-accuracy, heavy-duty hybrid multi-tasking machine designed for large, complex parts, combining 5-axis milling, turning, and specialized gear-cutting capabilities - skiving, hobbing, and endmilling in one setup.
Mazak's SMOOTH Gear Machining software allows for the conversational input of project parameters on the MAZATROL CNC machine controls, making it easy for virtually any operator to handle gear-related projects with SMOOTH Gear Milling, Hobbing and Skiving functions to machine parallel-axis O.D., I.D. and spline-type gears.
These advanced gear-making applications require no 3D models or CAD/CAM programming steps. Instead, operators simply enter workpiece parameters into a conversational dashboard interface and the software creates the necessary machine instructions. Operators can then modify tooth profiles and leads, set up edge tapers, and take advantage of SMOOTH Gear Machining’s sub-micron profiling capabilities.
Gear hobbing and gear skiving are complex processes which can take weeks and sometimes months to complete after factoring in the lead time required for the cutters. To avoid long setups and time-intensive preparations, Mazak SMOOTH Gear Milling lets manufacturers utilise off-the-shelf milling tools to cut O.D. spur and helical gears from machine preparation all the way to delivery within three days or less, all without using CAD/CAM expertise or software.
The optional SMOOTH Gear Check software/hardware integration uses a built-in probe to conduct phase detection and measure tooth profile, trace, and pitch in preparation for an automated deburring process or the use of additional machine features. Like the other SMOOTH Gear Machining features, SMOOTH Gear Check uses conversational on-screen programming to set up scanning operations, making it even easier for shops to limit and even eliminate the need to move workpieces between machines for measurement and refinement, increasing production accuracy and efficiency.
Take a look at the Mazak Integrex e-1250V/8 AG specifications.