Mazatrol SmoothAi

Mazatrol Smooth Ai ControllerAi-powered programming for the most complex parts

The next generation of MAZATROL Smooth CNC technology, the MAZATROL SmoothAi control and associated software packages deliver powerful digital enhancements that add efficiency and value throughout the machining process with the power of artificial intelligence (AI), machine learning and advanced data management technology.

The control incorporates a wide variety of advanced programming functions that allow it to offer complete ease of use and ensure high-speed, high-accuracy machining performance.

Functions Include:

  • Solid MAZATROL utilizes 3D CAD data and AI-enhanced machining process selection to provide optimized MAZATROL programs.
  • SMOOTH Ai Spindle leverages AI technology to optimize cutting conditions and surface finishes through automatic spindle vibration detection.
  • Ai Thermal Shield ensures stable machining accuracy through machine-learning-enhanced heat displacement compensation.
  • MAZATROL TWINS provides complete machine simulations to give programmers the ability to access virtual machines in their offices.
  • SMOOTH CAM Ai gives operators the ability to simulate and analyze data for multiple machines and optimize machining parameters in real time.
  • SMOOTH Robot Cell Controller simplifies programming and using robots with dedicated management software for high-mix/low-volume production.
  • SMOOTH Project Manager allows users to synchronize the data associated with machining programs across an entire manufacturing facility, including to virtual machines created with MAZATROL TWINS.
  • SMOOTH Machining Configuration (SMC) enables real-time process optimization with slider switches that allow operators to vary a wide range of cutting parameters.
  • SMC Plus serves as an optional software module that assists operators in correcting tool contact points in EIA programs using 3D part models for improved accuracy and part quality.

Ergonomics also play an important role in the functionality of this control. A large 19" display presents all of the critical machine data on a single page, while the tilt control panel allows for optimal positioning based on operator height. For additional functionality, an optional second screen can provide data from SMOOTH Ai Spindle, SMOOTH PMC and SMOOTH RCC. An intuitive multi-touch screen enables fast and smooth programming operations. An SD card allows the CNC to store up to 32GB of data.