Mazak Integrex j-200S NEO (High-performance)

Mazak Integrex j-200S NEO shown
Entry model for multi-tasking machines: 
Mazak Integrex j-200S NEO (High-performance)
  • Exceptional milling versatility allows cutting from all directions with a single tool, reducing the number of tools required
  • Wide range of machining options with B-axis indexed every 1 degree
  • Main spindle utilizes high-power, high-torque built-in motor spindle
  • Visualize energy consumption and regenerative power with the “Energy Saver” feature on the CNC system
  • Easy automation

 

Make up for weak points of turret lathe

Weak points of turret lathe

Insufficient number of tools

Insufficient number of tools

Difficult to check interference

Difficult to check interference with large workpieces

Mill tool holders are expensive

Mill tool holders are expensive

 

High-performance specifications for high productivity
Specifications Milling spindle (40% ED) Main spindle (40% ED)
Standard Single spindle turret 1° index 12000 min-1,
7.5 kW, 27.5 N・m
5000 min-1,
15 kW, 167 N・m
High-performance Compact single spindle turret 0.0001° index 12000 min-1,
18.5 kW, 57.3 N・m
5000 min-1,
18.5 kW, 326 N・m

 

Exceptional milling versatility for multi-face machining

The milling spindle unit can be indexed in 1 degree increments, allowing outer diameter, end face, and diagonal machining with a single tool. Similarly, the second spindle performs various machining with a single tool, reducing cycle times. The high-performance specification with 0.0001° indexing offers enhanced versatility for a variety of workpieces.

Mazak integrex j 200 NEO Series milling spindle

1: 180°     2: 30°

 

Main spindle: designed for a wide range of workpieces

The high-power, high-torque built-in motor spindle provides excellent machining capabilities. The high-performance specification provides even higher power and torque at 18.5 kW (25 HP) and 326 N·m, enabling further improvements in productivity.

Mazak integrex j 200 NEO Series main spindle

 

Second spindle performs continuous machining (Mazak Integrex j-200S NEO)

This is effective in reducing setup time for workpieces that require phase alignment. Continuous first and second machining to the finished workpiece contributes to machining accuracy.

Mazak integrex j 200 NEO Series 2nd spindle

 

Improved environmental performance with energy-saving equipment

Energy Saver

Energy consumption and the regenerative power produced through the energy saving equipment can be viewed visually on the CNC system to stimulate awareness of energy conservation. In addition, the system can control coolant and other equipment based on the cutting amount to reduce power consumption.

* An optional Smooth coolant system is required for the control of coolant and other equipment.

smooth energy saver

 

Environmentally friendly Smooth Coolant System (option)

Optimal control of coolant discharge amount

Energy saver automatically determines the optimal coolant discharge for energy-saving machining. Processing with reduced power consumption is possible at all times.

smooth coolant system

 

Energy-saving coolant system with sludge removal performance

No need to frequently clean the tank

The coolant tank has a coolant jet that makes a vortex in the center so that small machined chips will not settle in the tank. This feature makes it possible to keep the coolant tank clean and extend the service life of the coolant. Ease of maintenance is also ensured. The frequency of coolant changes is reduced as well as CO₂ emissions at coolant disposal.

Smooth Coolant installation results

conventional coolant tank 

Conventional coolant tank: Coolant degradation (spoilage)

Mazaks Smooth Coolant System

Smooth Coolant System: Suppresses coolant spoilage and extends its life

 

Machine Specifications
Mazak-integrex-j-200S NEO (High-performance) Bed length - 1000U
Capacity Max. machining diameter Φ500 mm
Max. machining length 910 mm
Main spindle Max. spindle speed 5000 min-1
Spindle motor (40%ED) 18.5 kW (25 HP)
Spindle motor (cont. rating) 15 kW (20 HP)
Second spindle Max. spindle speed 5000 min-1
Spindle motor (40%ED) 15 kW (20 HP)
Spindle motor (cont. rating) 11 kW (15 HP)
Milling spindle Max. spindle speed 12000 min-1
Max. torque (40%ED) 57.3 N・m
Max. torque (cont. rating) 46.1 N・m
Spindle motor (40%ED) 18.5 kW (25 HP)
Spindle motor (cont. rating) 15 kW (20 HP)
Automatic tool changer Tool shank HSK-A63
Tool storage capacity 36
Max. tool diameter Φ125 mm
Max. tool length (from gauge line) 250 mm
Max. tool weight 5 kg
Travel X-axis 450 mm
Y-axis 200 mm
Z-axis 1119 mm
B-axis -30° 〜 +210°
Rapid traverse rate X-axis 40000 mm/min
Y-axis 40000 mm/min
Z-axis 40000 mm/min
Machine size Machine width × length 3790 mm × 2420 mm
Height 2580 mm
Machine weight 9800 kg