Mazak Integrex i-200ST AG

Mazak Integrex i-200ST AG

The Mazak Integrex i-200ST AG Hybrid Multi-Tasking machine delivers maximum versatility and throughput for medium to large complex parts. The machine combines the capabilities of a high-powered turning center and full-function machining center to produce parts in single setups, along with innovative Hybrid functionality.

This machine configuration features a second turning spindle (S) for Done in One machining; lower turret (T), minimizing fixtures, tools, handling and non-cut time; and the Hybrid Auto Gear (AG) package with a full range of Smooth Technology solutions for Done in One gear production as well.

Additionally, the machine significantly reduces lead times and improves part accuracy through the elimination of multiple setups. With full 5-axis capability, the machine easily processes fully prismatic parts from solid blocks or castings (chucked or bar fed work), round parts, or sculptured parts such as aerospace components.

 

 

Machine Characteristics:
  • Produces datum features, chamfers, edges and other part features in a single setup
  • Smooth Gear Cutting software package with Smooth Gear Skiving, Smooth Gear Hobbing and Smooth Gear Milling for producing external and internal spur, helical and spline-type gears
  • MX Hybrid Roller Guide System damps vibration to extend tool life and handle higher load capacities
  • Milling spindle provides 30 hp (22 kW), 12,000 rpm and a rotating B-axis range of 240 degrees
  • Lower turret milling spindle with 6,000 rpm and 9-tool capacity can machine at either main or second spindle.
  • Productive second turning spindle for Done in One part processing
  • 36-tool magazine standard, with 72 and 110-tool options available
  • Accommodates part up to 25.9" (658 mm) in diameter
Machine Specifications
Mazak Integrex i-200ST AG Bed Length - 60 in / 1500 mm
Capacity Maximum Swing 25.91 in / 658 mm
Maximum Machining Diameter 25.910 in / 658 mm
Maximum Bar Work Capacity 2.6 in / 65 mm
Maximum Machining Length 59.800 in / 1519 mm
Main Spindle Chuck Size 8 in
Maximum Speed 5000 rpm
Motor Output (30 minute rating) 20.0 hp / 15 kw
Motor Output (40 ED Rating) 30 hp / 22 kw
Second Spindle Chuck Size 8 in
Maximum Speed 5000 rpm
Motor Output (30 minute rating) 20.0 hp / 15 kw
Motor Output (40 ED Rating) 30 hp / 22 kw
Feed Axes Travel (X Axis) 24.21 in / 615 mm
Travel (X2 Axis) 9.06 in / 230 mm
Travel (Y Axis) 10.24 in / 260 mm
Travel (Z Axis) 62.40 in / 1585 mm
Travel (Z2 Axis) 54.65 in / 1388 mm
Travel (W Axis) 60.59 in / 1539 mm