Fitting into most facilities with its space-saving footprint of 3,990mm x 2,800mm, the Mazak Integrex i-200S Multi-Tasking machine productively turns, drills, taps and mills, while offering off-centerline and full simultaneous 5-axis contouring.
The machine falls within Mazak’s Done-In-One concept as it incorporates all processes from raw material input through final machining in a single setup. As such, the Mazak Integrex i-200S reduces production lead times, improves machining accuracy and lowers operating expenses.
Both turning spindles on the Mazak Integrex i-200S provide equal high performance with spindle speeds of 5,000 rpm and C-axis turning control. And both have a bore capacity measuring 76 mm in diameter. The main headstock features an integral spindle/motor design that can accommodate a wide range of applications, from heavy-duty cutting at low speed to high-speed cutting of aluminum and other nonferrous materials. The second spindle also features an integral spindle/motor to ensure high efficiency machining for secondary operations.
The Mazak Integrex i-200S vertically mounted milling spindle provides 22 kW, 12,000 rpm and a rotating B-axis range of -30° to +240°. Mazak’s unique roller cam drive for the B-axis ensures higher accuracy and rigidity, while providing zero backlash. A 36-tool (72-tool optional) magazine allows for fast tool changes and provides ample tooling for continuous part processing.
Mazak incorporates its MX Hybrid Roller Guide System into the Integrex i-200S for durability and reliability that result in long-term accuracy. The MX Hybrid Roller Guide System dampens vibration to extend tool life, handles higher load capacities, accelerates and decelerates quicker to shorten cycle times, consumes less oil for “Greener” operations, and lasts longer with less required maintenance.
For a compact Multi-Tasking machine, the INTEGREX i-200S provides an ample Y-axis travel of 249 mm and vertical X-axis of 615 mm, with 125 mm below centerline. The machine accommodates parts up to 657.8 mm in diameter. And because its tool magazine is located at the front, machine operators can do programming and tool setup with minimal required movement. Additionally, all machine lubrication points and gages are gathered into a single panel for ease of viewing and maintenance.
The Mazak Integrex i-200S features Mazak’s Mazatrol Matrix 2 CNC control designed specifically for optimized 5-axis machining. Within the control are both enhanced hardware and software functionalities that make the control easy to use while also delivering high accuracy and increased productivity. Control hardware performance is much faster with higher processing speeds for small increment operation. Furthermore, a 5-axis spline interpolation function included in the control’s software provides smooth toolpaths from long block-by-block programs, easy tool vector control and shorter cycle times as well as superior 5-axis surface finishes.
Find out more about the Mazak Integrex i-200S.