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11 Winterton Road
Clayton, Victoria
Australia 3168
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Mazak e-Tower

 "A complete fusion of Information Technology and Manufacturing Technology"

Integrex e-410H II

 

Integrex e-Tower

Mazak e-Tower

At the e-Tower itself, the operator has access to a comprehensive range of information. Eleven function keys along the base of the screen provide easily accessible data about the machine tool and its most productive operating modes.

All machine operating and maintenance manuals are available on-screen in multimedia mode, along with a virtual training program that covers every aspect of machine utilization from component drawings to optimized metal cutting. Areas covered include tool and fixture selection, machine setups, all aspects of programming, cutting simulation, prove-out details and troublshooting. The tutorial is animated with a "voice over" and written instructions displayed on the screen.

There is a section devoted to virtual tooling recovery and the automatic tool changer (ATC) - the latter being an area traditionally associated with lengthy and time consuming remedial action in the event of a breakdown or problem. Now the operator can frequently undertake his own recovery without resorting to calling in specialists. Cameras in the ATC and machining envelope enable viewing from the e-Tower screen and these images can also be transmitted via an electronic link to a Mazak Technical Service Center, where specialists can communicate with the machine operator to diagnose problems.

A third (mobile) camera is supplied with the e-Tower which can be manipulated by the operator for face-to-face communication or to show problem areas to a third party at a remote site-such as one of Mazak's helpful regional Tech Centers.

Every alarm switch on the machine issues a verbal and written warning with corrective actions also displayed.
Finally, the interactive features of the e-Tower enable the operator to type in personal data relating to specific components or machining operations so that he or a colleague working on the same machine can optimize future repeat machining operations. The e-Tower is standard equipment on Mazak's new Integrex multi-function "e" machines, including the e-410H, e-650H and e-1060V.


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