Head Office
11 Winterton Road
Clayton, Victoria
Australia 3168
(03) 9542 6262

Mazak HyperGear

"Ultra high-speed, high precision laser machine"

Mazak HyperGear

Mazak PREview CNC Controller
Mazatrol PREview CNC

Ideal Setup in Seconds

HyperGear can automatically change its own torch, lens, nozzle and beam mode, so you'll always use the ideal setup for every cutting application. And, it takes only seconds.

Manually, it might take 10 minutes to change a torch. But, is the operator always available at the right time? Or does your profit-generating machine sit idle even longer for a setup change? Multiply that time by annual frequency and you'll get a number of lost hours you'd rather not look at. Hours that can be reclaimed with HyperGear.

With HyperGear you can even use a special torch just for piercing. HyperGear can also find the focal point and self-center the nozzle. So say "sayonara" to blue flame focusing and nozzle centering tape tests.

Keeps an Eye on Production

Beyond running unattended, HyperGear can actually diagnose and fix cutting glitches. A camera enables the system to spot cutting problems and to automatically make self adjustments, such as replacing a dirty lens or nozzle. The system can even recondition nozzle tips to save cost.

Plus, its constant beam length and automatic beam mode adjustments provide consistent cutting everywhere on the table.

Simplifies Maintenance

First, HyperGear's own air compressor and enhanced filtration system prevent dirty, wet, oily shop air from catastrophic deterioration of the machine. All filters have sensors to notify the operator in advance of needed maintenance. So HyperGear always operates with shop air that has the highest purity possible.

In addition, sensors throughout the system, including the internal and external beam delivery systems, alert you before maintenance is due. You can schedule labor and order parts in advance. A digital maintenance manual--right in the machine control--provides part numbers and specific maintenance instructions. To help you prevent expensive downtime and limit damage, the machine can shut itself down if the needed upkeep isn't performed.

FMS Compatible

Operating this machine in an FMS or other automated material handling system requires no compromises. HyperGear will always use the ideal setup for every job18, and inconsistencies will not shut down production. You'll generate maximum profits 24/7.

By achieving the optimum cutting speed for every application and the lowest possible setup time, a HyperGear system can perform the work of multiple lasers. So you'll need fewer lasers in your shop to achieve the same, or even greater, output!

It Flies

HyperGear cuts faster and at less cost than any other high-speed laser in the world. It also traverses at extremely fast rates-in all five axes.

How is this possible?

Contact us and find out more about how HyperGear's innovative Nanosecond PREview PC Control enhances is high-speed performance. Discover its Hyperlinear Drives with unique cooling technology and integrated scales. Learn about its hyper-fast automated setup changes. Then have us do an application study on the materials, thicknesses and shapes you're cutting, and find out for yourself why we think of HyperGear as the "flying profit machine."

Patents Pending:

  1. Intelligent Torch Changer
  2. Intelligent Nozzle Changer
  3. Intelligent Nozzle Inspection
  4. Intelligent Nozzle Grinding System
  5. Intelligent Nozzle Pre-Setting
  6. Intelligent Piercing Torch (Piercing Gun)
  7. Intelligent Focal Point Measurement & Adjustment
  8. Intelligent Constant Beam Length System
  9. Intelligent Optimum Beam Diameter Selection (U-axis Offset)
  10. Intelligent Automatic Mirror & Lens Contamination Detection
  11. Intelligent New Generation Linear Motors (X1, X2, Y, Z & U axes)
  12. Intelligent Linear Motor Control
  13. Intelligent Linear Motor Synchronized Control
  14. Intelligent Linear Motor Dust Proofing
  15. Intelligent Linear Motor Hybrid Magnetic Scale
  16. Intelligent Linear Motor Air Cleaning System (Clean Air System)
  17. Intelligent PreView 640 CNC

HyperGear 510

Max workpiece size 1525mm x 3050mm Positioning accuracy at 120m/min ±0.01 / 500mm
Cutting capacity (high quality cutting) Mild steel - 25mm
Repeatability at 120mm/min ±0.005mm
  SUS - 15mm Pallet changer 2 PC
  AL - 12mm Assist gas change 3 kinds by NC
Beam mode TEM01 Torch 7.5"
Max load capacity 930kg Laser resonator continuous rated output 4000W
Electrical power requirements 51KVA / 200V
Axis stroke X Axis - 3073mm
Total electrical power requirements 116KVA
  Y Axis - 1545mm Machine dimensions 10600mm x 3370mm x 1850mm
  Z Axis - 100mm Machine weight 14800kg
Acceleration X, Y Axis - 3G
   
  Z Axis - 3G    

 

Optional Equipment

  • e-Tower
  • Mazak clean air booth
  • Cyber production centre
  • Laser FMS specifications
  • Torches (3.75", 5", 8.25")

Article: HyperGear launch

Article: Mazak HyperGear 510 laser